Deputy Manager - Process Engineering

Responsibilities & Key Deliverables

• Formability Analysis of Sheet Metal Parts.

• Simulation with CAE Software ( Auto Form / Pam Stamp). Suggesting Counter measures for the Defects.

• Interaction with customer and Concern Resolution. Manufacturing feasibility study for new model introduction in existing line.

• Develop BIW process plans for Manual and Robotic welding Lines.

• Develop BIW Robotic welding simulation cells and OLP in PS Team center / standalone.

• Generate standards and check sheets for Simulation and OLP through benchmarking and lessons learnt.

• Collaborate with CME process, PLC and Line builders for verification of Simulation and OLP during DAP and trials at suppliers.

• Installation and commissioning with post SOP support for Process and cycle time prove out.

• Line layout, Manufacturing process flow, Cycle time chart and RFQ preparation of BIW sub assembly.

• Do process study wrt gun, equipment, fixtures and suggest suitable changes in product to ensure first time right manufacturability.

• Build up the station/cell/line in PS by adding all relevant resources.

• Check for Gun reachability, apply all kinematics to relevant tools and create robot path with zero collision with basic tools.

• Generate Basic path (welding, tip dressing, etc) and zoning conditions to avoid any collision.

• Collaborate and Coordinate with Line builders to get the line simulation done and optimize the robot paths, robot zoning and again give feedback for any improvement required in design.

• Hands on experience of virtual controller such as- ABB / Fanuc / KUKA etc, generate the OLP with the cycle time accuracy of 99%.

• Find out root causes to achieve cycle time targets if not achieved.

• Ensure Zero error / collision / losses through continuous involvement with execution team.

Preferred IndustriesAutomotive IndustryManufacturing

Education Qualification

• Bachelors of Technology in Mechanical / Automobile

• Diploma in Engineering in Mechanical / Automobile

General Experience

2 to 8 years of relevant experience in BIW Manufacturing, Production, Assembly.