Maintenance Supervisor

The Maintenance Supervisor is responsible for supervising preventive, predictive, and breakdown maintenance activities for pressure die-casting machines, CNC machines, utilities, and plant equipment to ensure smooth production operations with minimum downtime. The role includes team supervision, troubleshooting, maintenance planning, safety compliance, and continuous improvement of equipment performance.

Responsibilities:

• Supervise maintenance activities for pressure die casting machines, CNC/VMC machines, compressors, utilities, and auxiliary equipment.
• Plan and execute preventive and predictive maintenance schedules.
• Attend machine breakdowns and ensure quick troubleshooting and restoration of equipment.
• Monitor machine performance, downtime, and maintenance efficiency.
• Coordinate with the production, quality, and tool room departments to minimize production interruptions.
• Ensure availability of critical spare parts, consumables, and maintenance tools.
• Maintain maintenance records, checklists, breakdown reports, and equipment history.
• Supervise maintenance technicians, electricians, and fitters.
• Ensure proper lubrication, calibration, and machine safety checks.
• Support installation, commissioning, and relocation of machines and equipment.
• Implement TPM, Kaizen, and continuous improvement initiatives.
• Ensure compliance with safety standards, electrical safety, and 5S practices.
• Coordinate with external service providers and AMC vendors when required.

Requirements:

• Strong knowledge of hydraulic, pneumatic, electrical, and mechanical systems.
• Experience in maintenance of pressure die casting and CNC machinery.
• Ability to troubleshoot machine breakdowns effectively.
• Knowledge of preventive and predictive maintenance practices.
• Understanding of PLC basics, sensors, drives, and automation systems.
• Good leadership, planning, and team coordination skills.
• Knowledge of maintenance documentation and spare inventory management.
• Diploma / B. E. / B. Tech. in mechanical, electrical, or mechatronics engineering.
• ITI with relevant maintenance experience may also be considered.
• 3-6 years of experience in maintenance activities within pressure die-casting, automotive, or manufacturing industries.

Preferred Equipment Knowledge:

• Pressure Die Casting Machines.
• CNC Turning Centers and VMC Machines.
• Hydraulic Power Packs.
• Air Compressors and Cooling Systems.
• PLC and Electrical Control Panels.

Preferred Industry Experience:

• Aluminum pressure die casting.