reliablesfc
Manufacturing Engineer
- Compensation
- Not disclosed
- Location
- Columbia, Pennsylvania
- Work setup
- Onsite
- Seniority
- Not specified
- Employment
- Not specified
- Experience
- 5+ years
- Category
- Industrial engineering
- Posted
Skills
Nice to have
- Experience selecting or implementing a machine monitoring / OEE platform such as MachineMetrics or Ignition, including connecting both CNC machines (e.g., via MTConnect) and legacy equipment
- Machine vision experience (e.g., Cognex, Keyence)
- 3D CAD experience (SolidWorks or similar) for fixtures, EOAT, and layouts
- Lean Manufacturing or Six Sigma training
- Experience with AGVs or AMRs for material handling
- Experience in a high-mix manufacturing environment
Full description
Reliable Safety & Flow Corporation is looking for a Manufacturing Engineer – Automation to help drive the next stage of automation on our production floor. This role goes beyond reactive troubleshooting: you will identify automation opportunities, build the business case, and lead projects through to a running cell, whether by managing an external integrator or by leading an internal team.
Our environment is dynamic and fast-paced. One day you may be commissioning a new robotic cell, and the next you may be troubleshooting a PLC fault or a gripper issue. If you enjoy variety and ownership, this role is a great fit.
Automation & Capital Projects
- Lead capital projects from concept through installation and startup, including scope, budget, schedule, and status reporting to management.
- Identify automation and semi-automation opportunities and prepare cost/benefit and ROI justifications for capital requests.
- Manage external integrators and vendors, including writing specifications, evaluating quotes, leading design reviews, and running factory and site acceptance testing (FAT/SAT).
- Lead internal teams in the design, build, programming, and commissioning of automated cells, fixtures, and end-of-arm tooling (EOAT).
- Apply flexible automation, such as Universal Robots UR5 collaborative robots, vision, and quick-change tooling, so cells can adapt to changing product mix and volumes.
- Support material handling automation, including upcoming AGV/AMR projects: define routes and workflows, coordinate with vendors, and integrate vehicles with cells and production equipment.
- Hand off new equipment successfully, with operator and maintenance training, documentation, and a spare parts plan.
Equipment Support & Troubleshooting
- Troubleshoot a wide range of equipment, including CNC machines, robotic cells, and other automated systems, and drive root cause corrective actions.
- Diagnose controls and robotics issues, including Allen-Bradley/Rockwell PLC and HMI logic, sensors, safety circuits, robot faults, and gripper/EOAT problems.
- Partner with maintenance to improve preventive maintenance and coordinate repairs and service providers to maximize uptime.
Machine Monitoring & Data
- Help select our machine monitoring platform: evaluate options, define requirements with Operations, Maintenance, and IT, and recommend one platform that works across both our CNC machines and our legacy tapping equipment.
- Lead the rollout, including connecting CNC machines, robots, and PLC-controlled equipment, retrofitting older tapping machines with sensors or I/O where they have no built-in data connection, setting up downtime reason codes, and building dashboards that operators and leadership will actually use.
- Use real-time machine data to find bottlenecks, reduce downtime, and decide where automation will have the biggest payoff.