Principal Process Engineer, MBJ

Role Overview

The Principal Additive Process Engineer serves as a recognized technical authority responsible for advancing Metal Binder Jet (MBJ) technology, materials, and production capabilities for critical aerospace and defense applications. This role provides expert-level leadership in additive manufacturing process development, metallurgy, and production scale-up while influencing technical strategy and manufacturing innovation. The Principal Additive Process Engineer drives solutions to complex technical challenges and establishes best practices that enable reliable, high-performance additive manufacturing operations.

What You’ll Do...

• Serve as a technical authority for Metal Binder Jet additive manufacturing processes, materials development, and production readiness initiatives
• Define technical strategies and roadmaps for additive manufacturing capabilities, process optimization, and production scalability
• Establish and improve additive manufacturing standards, specifications, process controls, and technical documentation
• Drive resolution of the most complex challenges related to powder metallurgy, laser-material interaction, melt pool behavior, thermal management, and part performance
• Lead development of production-ready additive manufacturing processes including qualification, validation, and continuous improvement activities
• Apply advanced expertise in metallurgy and additive manufacturing to optimize material properties, defect reduction, and manufacturing performance
• Influence integration of MBJ into broader manufacturing workflows including post-processing, machining, inspection, and quality systems
• Guide cross-functional engineering teams in solving complex technical problems and advancing additive manufacturing capabilities
• Mentor engineers and provide technical leadership across additive manufacturing initiatives
• Support strategic decisions related to equipment capabilities, process improvements, and future manufacturing technologies
• Represent additive manufacturing expertise in technical reviews with leadership, customers, suppliers, and industry partners
• Perform other duties as assigned

You have...

• Bachelor’s degree in Engineering, Metallurgy, Materials Engineering, Mechanical Engineering, or a related technical field; or equivalent combination of education and experience
• Minimum of 12 years of experience in additive manufacturing, MBJ and/or CBJ process development, metallurgy, materials engineering, or related manufacturing disciplines
• Extensive experience developing, optimizing, and scaling additive manufacturing processes for production applications
• Demonstrated experience serving as a technical leader on complex engineering programs and manufacturing initiatives
• Experience supporting aerospace, defense, or other highly regulated manufacturing environments