PROCESS ENGINEER

We are seeking an experienced Senior Process Engineering Manager / Process Technical Authority to lead and oversee process engineering activities across all project phases, from Pre-FEED and FEED through Engineering, Procurement and Construction (EPC).The successful candidate will serve as the owner's process technical authority, responsible for establishing the design basis, directing and approving engineering deliverables, overseeing process safety studies, and ensuring design integrity, operability, regulatory compliance and long-term asset performance. The role requires extensive experience in hydroprocessing, petroleum product terminals, tank farms, marine loading facilities and associated process systems, together with the ability to manage engineering contractors, technology licensors and multidisciplinary stakeholders.

JOB RESPONSIBILITIES:

• Establish and develop the Basis of Design (BoD), process design criteria, product specifications, facility capacities and storage philosophy.
• Lead process option assessments and technology studies covering hydrodesulphurisation (HDS), sulphur recovery and handling, tank farms, storage systems and marine loading facilities.
• Direct the preparation and review of Heat and Material Balances (H&MBs), Process Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs) and other process engineering deliverables.
• Ensure compliance with applicable marine fuel specifications, including ISO 8217 and the MARPOL sulphur limit of 0.50% m/m for relevant marine fuels.
• Lead process-related HAZID activities and provide process design inputs, emissions data and effluent information to environmental consultants and specialist engineering contractors.
• Direct, review and approve FEED process engineering deliverables, including equipment datasheets, line lists, process calculations and technical documentation.
• Coordinate with technology licensors and engineering contractors to ensure compliance with the approved design basis, performance guarantees and operating requirements.
• Lead HAZOP studies and oversee SIL assessments, Layer of Protection Analysis (LOPA), pressure relief, flare and blowdown studies.
• Establish and approve process operating philosophies, control philosophies and Emergency Shutdown (ESD) philosophies.
• Prepare process engineering scopes and technical documentation for EPC Invitation to Bid (ITB) packages.
• Lead technical bid evaluations, review contractor proposals, assess technical deviations and provide recommendations for contractor and technology selection.
• Review and approve EPC contractor detailed engineering deliverables, technical queries (TQs), design deviations and Management of Change (MOC) requests.
• Participate in detailed HAZOP studies, 3D model reviews, design reviews and constructability assessments.
• Verify integration of process systems across hydroprocessing units, tank farms, utilities, marine loading facilities and sulphur handling systems.
• Witness Factory Acceptance Tests (FATs) for critical process packages, where required.
• Review and approve commissioning, pre-commissioning, start-up and operating procedures, and support performance testing, troubleshooting and final handover.
• Ensure compliance with applicable API, ASME, IEC 61511, Shell DEP or equivalent standards, project specifications and relevant environmental and social requirements.
• Safeguard process safety, operability, maintainability and long-term asset performance in line with the intended 40-year design life.
• Provide authoritative technical guidance to project management, engineering teams, contractors, licensors and other stakeholders throughout the project lifecycle.

KEY QUALIFICATIONS:

• Bachelor's degree in Chemical Engineering; a Master's degree in Chemical Engineering or a related discipline is preferred.
• Minimum 15 years of relevant process engineering experience in oil and gas, refining, petrochemical or related process industries.
• Minimum 8 years in senior, lead, managerial or process technical authority positions.
• Demonstrated experience across the complete Pre-FEED, FEED and EPC project lifecycle.
• Owner's Engineering or Project Management Consultancy (PMC) experience is strongly preferred.
• Proven technical expertise in hydroprocessing, particularly hydrodesulphurisation (HDS) or hydrotreating.
• Relevant experience in petroleum product terminals, tank farms, storage facilities and marine loading systems.
• Proven experience leading HAZOP studies and overseeing SIL/LOPA, pressure relief, flare and blowdown studies.
• Proficiency in Aspen HYSYS and Flarenet or equivalent process simulation and engineering tools.
• Strong working knowledge of API, ASME, IEC 61511, Shell DEP or equivalent industry standards.
• Experience with sulphur recovery or sulphur handling systems is an advantage.
• GCC project experience, particularly in Oman, is preferred.
• Experience with international lender requirements, Equator Principles and IFC environmental and social frameworks is advantageous.
• Chartered Engineer (CEng), Professional Engineer (PE) or equivalent professional registration is preferred.
• Strong technical authority, engineering judgement and proven ability to manage contractors and technology licensors.
• Excellent communication, technical evaluation, decision-making and multidisciplinary coordination skills.
• Excellent written and spoken English.

VERTICAL

ENGINEERING