Process Engineer

Applied Aerospace & Defense- Process Engineer- Job DescriptionTitle: Composite Process Engineer FTE Status: Full Time – 40 hours

Reports To: NPI Process ManagerFLSA Status: Exempt

About Us:

At Applied Aerospace & Defense (AA&D), we combine cutting-edge technology with craftsmanship and creativity — all set against the stunning backdrop of the Columbia River Gorge. From concept to production, our advanced composite components are built right here and used around the world in aerospace, defense, and beyond.

If you’re an engineer who thrives on problem-solving, process optimization, and hands-on innovation, this is your chance to join a team that values Precision, Pride, and Performance in everything we do.

Primary Purpose of Position:

As a Process Engineer, you’ll be the bridge between design and production — developing, improving, and supporting composite manufacturing processes that meet the highest standards of quality and efficiency.

You’ll work collaboratively across teams to:

• Design, evaluate, and improve manufacturing methods and equipment.
• Develop tooling, fixtures, and test systems for composite production.
• Validate and document new processes and train production teams.
• Lead continuous improvement and lean manufacturing initiatives.
• Analyze production data to identify root causes and optimize performance.
• Support new product introductions (NPI) and help refine existing processes.
• Partner with vendors, engineers, and operations to drive innovation from concept to completion.

Essential Functions:

• Lead composite product and process development from concept through full production lifecycle support.
• Develop, evaluate, validate, and improve composite manufacturing methods, tooling, fixtures, and production systems.
• Support new product introduction (NPI) activities including process implementation, production readiness, and manufacturing support.
• Design, fabricate, and implement tooling, fixtures, and manufacturing equipment solutions.
• Create and maintain process documentation, work instructions, tooling records, and manufacturing procedures.
• Perform engineering analyses to validate product designs, manufacturing methods, and production systems.
• Develop and execute testing protocols; analyze and present results for R&D, process qualification, and product validation.
• Drive continuous improvement initiatives through root-cause analysis, waste reduction, and process optimization activities.
• Estimate production times, staffing requirements, equipment needs, and related manufacturing costs.
• Coordinate equipment selection, installation, layout, and implementation activities.
• Collaborate with vendors and suppliers to support material quality and process improvements.
• Partner cross-functionally with engineering, quality, production, sales, and customers to resolve manufacturing and technical issues.
• Support project schedules, budget commitments, and production deliverables.
• Perform other duties as assigned.