QA Manager OMS
Manages the QA department at O'Neal Manufacturing Services' steel fabrication plant in Fayette, AL — leading inspections, metrology, layered process audits, PPAP launches, statistical capability studies, and root-cause corrective actions (5-Why, 8-D) for customer complaints. Requires 5+ years of manufacturing quality experience and automotive core tools (APQP, PPAP, FMEA, SPC, MSA).
- Compensation
- Not disclosed
- Location
- Fayette, Alabama, United States
- Work setup
- Not specified
- Seniority
- Not specified
- Employment
- Full time
- Experience
- Not specified
- Category
- Qa
- Posted
Skills
Must have
- Bachelors or Associates degree in a related technical field, or equivalent related experience
- 5+ years of relevant quality experience in a manufacturing environment
- Prior experience managing an ISO9001-based quality management system
- 3+ years of experience supervising/managing people
- Experience with automotive core tools (APQP, PPAP, FMEA, SPC, MSA)
- Familiarity with GD&T concepts and dimensional measurement techniques
- Experience working with OEM customers
- Experience with Lean Systems and/or 6-Sigma Green/Black Belt or similar structured problem-solving methodology
Nice to have
- Prior quality engineering experience
Full description
Duties and Responsibilities
- Learn, apply and promote the Vision, Mission, and Values of O’Neal Steel.
- Effectively communicate quality goals and objectives to plant personnel and lead achievement efforts.
- Manage QA department activities to ensure that resources are effectively utilized and customer goals and deadlines are routinely met.
- Develop and deploy development plans for QA personnel to ensure department is functioning at a high level.
- Staff and equip the QA function for all critical quality functions including product inspection, metrology, auditing, process control, and continual improvement such that customer requirements and expectations are met.
- Communicate effectively and proactively with customers to ensure problems are addressed and impact to OMS is mitigated.
- Lead plant PPAP activities and coordinate with other plant staff to ensure seamless product launches.
- Investigate root cause and implement permanent corrective actions for all customer complaints.
- Respond to customer corrective action requests in a timely fashion and in the format required. (5-Why, 8-D etc.)
- Ensure that corrective actions are initiated in MQ1, root causes are identified, and countermeasures are deployed and effective for internal and external quality issues.
- Oversee the containment process when problems are encountered so as to mitigate the impact of the problem throughout the supply chain.
- Conduct statistical capability studies on parts / processes and utilize the data to make process / equipment improvement recommendations.
- Evaluate and implement measurement tools to assist in the production of a quality product.
- Administer the company Layered Process Audit (LPA) program to drive improvement in product and process quality and overall customer satisfaction.
- Write and implement work instructions to prevent the manufacture of defective products.
- Identify and implement quality gates to prevent defects from being passed to the next process.
Skills and Qualifications
- Must have or be pursuing a Bachelors or Associates degree in a related technical field or have equivalent related experience.
- 5 or more years of relevant quality experience working in a manufacturing environment.
- Prior experience managing an ISO9001 based quality management system.
- 3 or more years’ experience supervising/managing people.
- Experience working with automotive core tools (APQP, PPAP, FMEA, SPC, and MSA).