Senior Autonomous Flight Termination System Hardware Engineer
Design and validate high-reliability pulsed power electronics for autonomous flight termination systems in hypersonic strike vehicles, ensuring safety and fault tolerance.
- Compensation
- Not disclosed
- Location
- Torrance, California, United States
- Work setup
- Not specified
- Seniority
- Senior
- Employment
- Full time
- Experience
- 5+ years
- Category
- Hardware
- Posted
Skills
Must have
- Bachelor's, Master's, or PhD in Electrical Engineering or related field
- 5+ years of experience designing and validating pulsed power, high-voltage, or firing system electronics for aerospace, defense, or similar high-reliability applications
- Strong background in energy storage, high-speed/high-current switching, and pulsed power circuit design
- Experience with electronic safe and arm devices (ESADs), initiation systems, or similar safety-critical hardware
- Proficiency in circuit design, simulation, and analysis tools (e.g., SPICE, MATLAB/Simulink, or equivalent)
- Experience with hardware bring-up, environmental testing, and troubleshooting in a lab or flight hardware environment
- Familiarity with system safety, redundancy, and fault-tolerant design principles for mission-critical systems
- Experience designing for EMI/EMC, thermal performance, and operation in extreme environments Strong problem-solving mindset, thriving in a fast-paced, hardware-rich, high flight cadence environment
Full description
Why Castelion, Why Now
Castelion is moving incredibly fast to develop and deliver advanced defense systems at a time when execution matters more than ever. We believe focus and technical excellence are decisive advantages - and we are building a team that can deliver real capability, not just concepts.
This is a rare opportunity to join at an early stage, where your work will directly shape critical systems, influence major technical decisions, and have immediate, real-world impact.
Senior Autonomous Flight Termination System Hardware Engineer
We are seeking a Senior Autonomous Flight Termination System (AFTS) Hardware Engineer to design and deliver high-reliability flight safety electronics for Castelion's long-range hypersonic strike vehicles. This role is critical to ensuring safe, deterministic vehicle termination through robust, fault-tolerant hardware. You will work hands-on with multidisciplinary engineering teams to design, build, test, and validate pulsed power electronics and firing systems, with a focus on electronic safe and arm devices (ESADs) and related architectures in a fast-paced, hardware-driven environment.
Responsibilities
- Design and develop pulsed power electronics for flight termination and firing systems, including high-voltage energy storage, switching, and delivery circuits
- Lead the architecture and implementation of electronic safe and arm devices (ESADs) and related safety-critical hardware
- Develop robust initiation and firing circuits, ensuring deterministic performance, redundancy, and fault tolerance
- Work closely with avionics, GNC, flight software, and systems engineering teams to ensure seamless integration of AFTS hardware with vehicle systems
- Perform circuit-level and system-level modeling and analysis to validate performance, timing, and reliability under dynamic flight conditions
- Define and execute qualification, environmental, and flight test plans, translating results into system-level improvements
- Support hardware bring-up, integration, and test campaigns, including debugging, failure analysis, and root cause investigation
- Ensure compliance with safety, range, and mission assurance requirements for flight termination systems
- Mentor junior engineers and contribute to best practices in high-reliability pulsed power and safety-critical electronics design
- Partner closely with program leadership to make technical trades aligned with mission success
Basic Qualifications
- Bachelor's, Master's, or PhD in Electrical Engineering or related field
- 5+ years of experience designing and validating pulsed power, high-voltage, or firing system electronics for aerospace, defense, or similar high-reliability applications
- Strong background in energy storage, high-speed/high-current switching, and pulsed power circuit design