Sheet Metal Technician

Job purpose

The Sheet Metal Technician is responsible for inspecting, fabricating, modifying, repairing, and installing sheet metal structures on rotary-wing aircraft in accordance with manufacturer specifications, engineering drawings, and aviation regulatory standards. This role is critical in ensuring airframe integrity, safety, and optimal performance.

Duties and Responsibilities

· Inspect and assess damage to sheet metal structures on helicopters.

· Read and interpret blueprints, technical drawings, engineering orders, and OEM manuals.

· Fabricate replacement parts and assemblies using metal forming techniques and equipment.

· Remove, repair, and reinstall aircraft skin panels, stringers, bulkheads, and other structural components.

· Perform drilling, riveting, bending, cutting, filing, deburring, and sealing tasks.

· Use precision tools and measurement devices to ensure accuracy and fit.

· Complete repairs in accordance with FAA regulations, OEM specs, and internal procedures.

· Document all repairs and modifications in maintenance logs and work orders.

· Work closely with engineering, maintenance, and inspection teams for signoffs and quality control.

Workplace Safety:

· Adhere to OSHA, FAA, and company-specific safety guidelines at all times.

· Utilize proper PPE including gloves, safety glasses, hearing protection, and respiratory protection when required.

· Operate tools and equipment in accordance with safety protocols.

· Maintain clean, organized, and hazard-free areas.

· Report any safety concerns, accidents, or near misses immediately

SOP/KPIs:

· Follow all SOPs for structural repair, fabrication, and assembly tasks.

· Ensure all work complies with company and regulatory standards.

· Meet or exceed KPIs including:

o Work order completion rate

o Quality assurance pass rate

o Rework frequency

o Safety compliance metrics

Team Support:

· Collaborate effectively with maintenance technicians, engineers, and inspectors.

· Support project teams during helicopter refurbishment, modification, or heavy maintenance visits.

· Assist and mentor junior technicians or apprentices when needed.

· Communicate progress and potential issues clearly with supervisors and team leads.

· Maintain best practices and a positive working environment with all parties at the worksite.

· Coordinate with other departments to achieve outlined goals.

· Respond to communications (e-mails, meeting requests, Teams messages, etc.) set by team members in a timely and friendly manner.

· Learn SmartSheets project management software and take ownership of assigned projects. Aid in the evolution of usage of this platform by spearheading best practices adoption.